E-Commerce Cold Seals

Self-sealing corrugated mailers ("cold seals") are fibre-based packaging solutions designed for secure and efficient e-commerce shipping. Manufactured from single-face corrugated cardboard with an integrated self-adhesive coating, these mailers combine protective cushioning and secure closure in one streamlined format.

Engineered to fit specific product dimensions, self-sealing corrugated mailers reduce the need for additional outer cartons, void fill or plastic padding — making them ideal for online retail and direct-to-consumer fulfilment.

What It Is

Self-sealing corrugated mailers are wrap-style corrugated packaging formats featuring a built-in adhesive strip for quick and secure closure. The integrated adhesive eliminates the need for separate tape, improving packing speed and reducing material complexity.

Designed around the product, these mailers provide a snug, protective fit while minimising excess material usage. E-Seal is our branded self-sealing corrugated mailer solution developed specifically for e-commerce applications.

Key Benefits

• Integrated self-adhesive closure for faster packing

• Reduced need for additional padding or outer cartons

• Lightweight and material-efficient design

• Fully fibre-based and recyclable

• Tailored to product dimensions for secure fit

• Optimised for high-volume e-commerce fulfilment

Self-sealing corrugated mailers streamline operations while enhancing packaging sustainability.

Typical Uses

Ideal for:

• E-commerce and online retail shipments

• Direct-to-consumer packaging

• Compact and lightweight products

• Subscription boxes and repeat deliveries

• High-volume parcel distribution

These mailers are particularly suited to operations seeking improved packing efficiency and reduced material usage.

Environmental Advantage

Manufactured from corrugated cardboard, self-sealing corrugated mailers are recyclable within standard paper streams. By eliminating separate sealing tape and reducing the need for void fill materials, they support simplified mono-material packaging systems.

The optimised design reduces packaging waste and transport weight, contributing to improved sustainability performance across e-commerce supply chains.

Technical Overview

• Material: Single-face corrugated cardboard

• Closure: Integrated self-adhesive strip

• Customisation: Tailored to specific product dimensions

• Application: Parcel and e-commerce shipping

• Benefit: Reduced material use and improved packing efficiency

Looking to Optimise Your E-Commerce Packaging?

Contact us to discuss your product dimensions and fulfilment requirements. Our team will help determine whether self-sealing corrugated mailers can improve packing efficiency, reduce packaging waste and support your sustainability objectives.